Effect of calcination temperature on use of high-boron-content waste for low-temperature wall tile production


Cengizler H.

Ceramics International, cilt.48, sa.5, ss.6024-6036, 2022 (SCI-Expanded) identifier identifier

  • Yayın Türü: Makale / Tam Makale
  • Cilt numarası: 48 Sayı: 5
  • Basım Tarihi: 2022
  • Doi Numarası: 10.1016/j.ceramint.2021.11.138
  • Dergi Adı: Ceramics International
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Academic Search Premier, Aerospace Database, Chemical Abstracts Core, Communication Abstracts, INSPEC, Metadex, Civil Engineering Abstracts
  • Sayfa Sayıları: ss.6024-6036
  • Anahtar Kelimeler: Calcination, Boron waste, Wall tile, Sintering, Strength
  • Manisa Celal Bayar Üniversitesi Adresli: Evet

Özet

The effects of the calcination temperature on raw-colemanite-waste properties and calcined waste content on wall tile production were investigated. Waste containing 11.24% B2O3 calcined between 500 and 800°C was added to wall tile granules in various ratios (0–100 wt.%) to produce a low-temperature-sintered wall tile by adding the maximum content of boron waste, as determined through optimal calcination. The low-temperature (850–1000°C) sinterability of the samples and the effect of the calcined colemanite-waste content on the wall tile properties were investigated. The samples were characterised using X-ray fluorescence, X-ray powder diffraction, differential thermal analysis, thermogravimetric analysis, Fourier-transform infrared spectroscopy, scanning electron microscopy, and colourimetry. The waste calcined at 800°C exhibited a substantially different phase distribution, bond structure, morphology, and colour. The wall tile produced using 40 wt.% colemanite waste calcined at 800°C and subsequently sintered at 950°C exhibited the optimal properties. The linear firing shrinkage, water absorption, and flexural strength of the optimised wall tile were 0.88%, 16.04%, and 36.07 MPa, respectively. The optimised wall tile exhibited major albite, quartz, and diopside phases and 64% higher strength. The sample calcined at 800°C showed that high colemanite-waste content could be incorporated into ceramic bodies.